LogoEXCAVATE
Live — 847 Rigs Connected

Every tonne.Every shift.One layer.

Autonomous drill rigs, fleet dispatch, and ore-grade sensors — wired into a single command layer. Replace clipboard audits and radio calls with real-time pit-to-port orchestration.

Pilbara Operations
Goldfields WA
Copper Belt APAC
Tonnes Moved Today
0t
Fuel Saved This Shift
0.0%
Unplanned Downtime Eliminated
0hrs
Active Drill Rigs
0
Current Shift — Pit Alpha, Sector 7LIVE
Shift Progress67% — 8h 02m remaining
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01 — Drill
Pattern Optimisation

From gut-feel patternsto precision geometry.

Before — Manual Planning
±2.4m deviation avg
After — Excavate Optimised
±0.31m deviation avg
14%
Fuel reduction
Boddington-class operation
31m
Avg. hole deviation reduced to
Pilbara iron ore, 2024
6hrs
Shift planning time saved
Mid-tier gold producer, QLD

AI Pattern Generation

Generates optimised drill patterns from geological models, eliminating manual survey interpolation.

Real-Time Hole Monitoring

Downhole sensors stream deviation data — operators correct in progress, not after the blast.

Blast Timing Integration

Pattern data feeds directly to blast controllers, closing the loop from design to detonation.

Fleet Assignment Handoff

Completed patterns auto-dispatch to nearest available rig via the Haul layer.

02 — Haul
Autonomous Routing

Every truck. Every tonne.Optimised in real-time.

Live Fleet — Pit Alpha
5 Active Units
Loaded — routing
Empty — returning
Queued
Cycle Time Improvement
22%
Reduction in average haul cycle
Pilbara iron ore fleet, 186 units
Dispatcher Workload
−78%
Radio calls per shift eliminated
Contract mining operation, Hunter Valley
What Excavate Replaces
Radio dispatch callsAutonomous route assignment
Spreadsheet shift plansReal-time load optimisation
Manual queue managementAI traffic flow control
03 — Process
Real-Time Grade Control

Gut-feel blending endsat the sensor boundary.

Grade Control Dashboard — Crusher Feed● LIVE
Au g/t
2.84
✓ SPEC
Fe %
62.1
✓ SPEC
SiO₂ %
4.8
✓ SPEC
Moisture %
8.9
⚠ ALERT
Ore Flow — Current Shift
Bench 3CrusherStockpile ARail Load
Revenue Recovery
$4.2M
Annual ore value recovered from mis-classification
Mid-tier gold producer, Kalgoorlie district
Blending Decision Time
4 min
Down from 45-minute manual reconciliation
Iron ore operation, Pilbara WA
Before Excavate
×Paper assay logs → manual data entry → 4hr lag
×Grade control by shift supervisor estimate
×Crusher feed blending based on visual inspection
×Stockpile inventory reconciled end-of-day
04 — Maintain
Predictive Alerts

Breakdowns area data problem we solved.

Predictive Maintenance Queue
1 Critical
Asset
Component
Failure Risk
Est. Time
Action
CAT-793-07
Left Rear Suspension
92%
4.2 hrs
Workshop dispatch queued
KOM-930-02
Engine Oil Temp
67%
12.1 hrs
Monitor — flag at next fuel stop
DRILL-RIG-04
Rotary Head Bearing
54%
18.5 hrs
Schedule next planned maintenance
CAT-793-01
Tyre Pressure LF
31%
26.0 hrs
Routine check next cycle
Unplanned Downtime
−61%
Reduction in unplanned stoppages
Iron ore fleet, 220 units, 18 months
MTTR Improvement
3.1hrs
Mean time to repair — down from 8.4hrs
Copper belt contractor, pre-ordered parts
How It Works

Excavate aggregates 200+ sensor channels per asset — vibration, temperature, oil viscosity, hydraulic pressure — into a single failure-probability score updated every 15 seconds.

When risk crosses threshold, workshop dispatch and parts ordering trigger automatically.

05 — Integrate
Full Orchestration

Fits the stack youalready operate on.

Excavate sits as a command layer above your existing fleet management, dispatch, and historian systems — no rip-and-replace, no 18-month integration project.

WE
certified
Wenco FMS
Fleet Mgmt
MO
certified
Modular Mining
Dispatch
LE
certified
Leica MineOPS
Survey
OS
certified
OSIsoft PI
Historian
SA
certified
SAP PM
Maintenance
TR
certified
Trimble Loadrite
Weighing
MI
beta
Micromine Pitram
Production
CU
certified
Custom OPC-UA
Protocol
Digital Maturity Journey
01

Manual Operations

Paper logs, radio calls, gut-feel blending. Shift reports compiled 4hrs after close.

02

Partial Automation

FMS deployed, some sensor telemetry. Islands of data, no unified command layer.

03

Excavate Orchestration

Drill, haul, process, maintain — unified. Autonomous decisions, human oversight.

Primary Path

Request a Site Assessment

Our engineers visit your operation, map your current data infrastructure, and return a staged integration roadmap with projected ROI — no obligation.

Technical Path

Download the Integration Playbook

A 48-page technical document covering API architecture, FMS compatibility matrix, data schema, and a phased deployment checklist for each automation layer.